RisingStar use optical bonding to figure the common problems of outdoor LCD display

calendar_month Mar 28, 2025
person By RisingStar Engineering Team

Optical bonding is a special assembly solution compared to general air bonding. It uses a transparent colloid (OCR) to fill the air gap between the glass and the panel. We widely use this solution for three main reasons:


First, optical bonding provides much better stability than air bonding. The colloid adheres to both the tempered glass and the LCD screen, as well as the touch panel if the LCD has touch functionality. By bonding these layers together into a single unit, the LCD can withstand much more severe impacts.

ocr

The second advantage is that the colloid fully fills the gaps. Dust, water, and even heat find it difficult to penetrate the glass and damage the LCD screen behind it. Additionally, there are no condensation issues since there is no air inside the gaps.


The final and most important feature for “display” is the ability to reduce light interference. Because the colloid fills the gaps, and the OCR we use as the colloid has a refractive index close to that of the tempered glass and the LCD glass, the separate layers are not only bonded mechanically but also optically.

BOEVX_Optical_Bonding_Diagram

Without optical bonding, light would be reflected and refracted by each layer of glass, causing what we call glare. With optical bonding, glare still exists, but its effects are reduced due to the fewer reflective surfaces.


Moreover, applying an anti-glare coating to the tempered glass can also reduce light effects. We usually perform both processes on the LCD monitor to ensure it displays the best performance and helps our customers.



About the author

RisingStar Engineering Team

Display engineering, thermal design & technical documentation — Shenzhen, China

The RisingStar Engineering Team is the technical core behind every display we ship. Based at our 4,000 m² ISO 9001-certified facility in Shenzhen — home to a Class 10,000 cleanroom — our engineers have specialised in high-brightness, sunlight-readable LCD technology since 2009, covering optical design, thermal management, structural sealing and system integration.

Working directly with Tier-1 panel partners including LG Display, AUO, INNOLUX, BOE and Tianma, the team tunes luminance from 500 to 5,000 nits, engineers IP65/IP66 enclosures, and validates 24/7 performance across a -20°C to 70°C operating range with a service life of up to 50,000 hours. Every unit leaves the line under 100% factory inspection — from 7" panels and open-frame modules to 100" outdoor totems and ultra-wide stretch bars.

Our engineers also write and review the articles published here. Instead of paraphrasing marketing material, they draw on hands-on deployment experience in outdoor advertising, retail window displays, EV charging, transportation PIDS, food processing and industrial HMI — so specifiers and integrators can choose hardware on verified figures.

  • Since 2009 17 years of display engineering
  • 4,000 m² facility ISO 9001 certified, Class 10,000 cleanroom
  • 500+ clients Delivered across 50+ countries
  • 500–5,000 nits IP65/IP66 · -20°C to 70°C · 50,000 h lifespan

verified Reviewed by the RisingStar Engineering Team · Mar 28, 2025

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